40XX ASTRO BRUSHLESS MOTOR

40XX ASTRO BRUSHLESS MOTOR
40XX ASTRO BRUSHLESS MOTOR
40XX ASTRO BRUSHLESS MOTOR 1
40XX ASTRO BRUSHLESS MOTOR 2

40XX series motor is offered in 4 standard configurations, 4020, 4015, 4010, and 4005 with respect to four different motor core lengths. The 40XX comes with a 1/2" diameter shaft and large diameter bearings for increased durability, capable of 4KW, 3KW, 2KW, and 1KW.

Superior Quality
The goal with the 40XX has been to create a superior quality motor. Starting at the core of the motor, the 40XX uses the highest grade of sintered samarium-cobalt magnet. This is a very high quality magnet that is rarely found on motors of this price point. Typically manufacturers use neodymium or ferrite magnets to cut costs but they tend to demagnetize in use. Astro Flight has chosen samarium-cobalt for its high magnetic strength, high-temperature capability and virtually zero demagnetization susceptibility. Around the magnetic rotor are high grade ultra-thin annealed stator laminations that ensure low eddy-current and hysteresis losses. To handle high continuous and burst power, every component from the epoxies to the wire insulation has been rated to at least 200°C. Finally, to ensure manufacturing quality, all 40XX motors are designed and manufactured in Astro Flight's facility in Irvine, CA. The design, high quality materials, and manufacturing precision allows the 40XX motors to have a power-to-weight ratio two times that of its competition. With its unique double-wall housing and built-in fan, no external cooling is needed.

Support and Customization
One of the key features that makes Astro Flight unique is its ability to tailor motors to customers' needs. Since the 40XX motors are built to order and manufactured in-house, customers can request different housings, cooling configurations, shafting, and turn count. The engineering team can assist customers with proper motor selection and customization options. Mounting holes or slots can be customer specified.

Quiet and Efficient Performance
The 40XX's stator design and magnetic topology has been designed to produce a very clean trapezoidal back EMF which nearly matches standard square-wave brushless controllers. This makes for nearly silent operation and prevents damage to the controller and power supply.

All these factors allow the 40XX motors to achieve a peak efficiency as high as 94%. Furthermore, the motors maintain their high efficiency over a wide range of voltage and current values. This makes the 40XX flexible in customers' systems.

CUSTOM OPTIONS FOR THE 40XX:

Shaft Diameter
The standard 40XX shaft is 1/2" in diameter, which includes larger diameter bearings for less rolling resistance.

Shaft Length
The standard 40XX has 1.8" of shaft protruding from the front face and flush on the back. Customers may specify the amount of shaft length protruding from both sides of the motor.

Temperature Sensor
An optional temperature sensor may be installed into the motor. This temperature sensor is embedded in the coil windings and has a temperature range from -40 to 300 Celsius (-40°F to 572°F).

Fanned Housing
The standard 40XX has a sealed can to protect against environmental elements like dust, dirt, and rain. A double-walled housing and a built-in fan allows cooling of the motor without external heatsink coolings.

For an explanation of motor terminology and parameters, please click here.

For orders and inquiries, please contact us at sales@astroflight.com.


Stock Number

P/N 4020

P/N 4015

P/N 4010

P/N 4005

Winding

8 Turns

8 Turns

8 Turns

8 Turns

Speed Constant (Kv)

169 rpm/volt

250 rpm/volt

340 rpm/volt

678 rpm/volt

Torque Constant (Kt)

10-inch ounces/amp

6.7-inch ounces/amp

5-inch ounces/amp

2.5-inch ounces/amp

Winding Resistance

32 milliohms

23 milliohms

20 milliohms

125 milliohms

No Load Current

1.5 amp

1.6 amp

1.4 amp

1.4 amp

Max Continuous Amps

75 amps

75 amps

75 amps

47 amps

Peak Amps 1 minute

100 amps

100 amps

100 amps

63 amps

Typical Voltage Range

24 to 80 volts

18 to 64 volts

12 to 48 volts

12 to 32 volts

Typical Power Range

4,000 to 6,000 watts

3,000 to 4,500 watts

3,000 watts

1,000 to 1,500 watts

Typical Efficiency Range

90 to 95%

90 to 95%

90 to 95%

90 to 95%

Typical Speed Range

4,000 to 13,5000 rpm

6,000 to 10,000 rpm

4,000 to 16,000 rpm

8,000 to 20,000 rpm

Stator

12-slot winding

12-slot winding

12-slot winding

12-slot winding

Rotor

10-pole Sm Cobalt

10-pole Sm Cobalt

10-pole Sm Cobalt

10-pole Sm Cobalt

Bearings

Two Ball Bearings

Two Ball Bearings

Two Ball Bearings

Two Ball Bearings

Motor Diameter

4.15 inches

4.15 inches

4.15 inches

4.15 inches

Motor Length

4.2 inches

3.7 inches, w/ fan

2.4 inches, w/o fan

1.9 inches, w/o fan

Motor Weight

4.6 lbs

3.7 lbs

2.5 lbs

1.7 lbs

Motor Shaft

1/2 inch diameter

1/2 inch diameter

1/2 inch diameter

1/2 inch diameter

MSRP

$600.00

$525.00

$425.00

$350.00

 

Warranty
Astro Flight, Inc. warrants all products against defects in material and workmanship for a period of 90 days, from the date of purchase. During the warranty period, Astro Flight will repair or replace the product. This warranty does not apply if the product has been damaged by accident, abuse, misuse or misapplication, nor as a result of service or modification made by others. Astro Flight is not responsible for incidental or consequential damages resulting from the use of this product. This includes damages to intellectual information, property and personal injury. Astro Flight reserves the right to make changes in future product design, without reservation and without notification to its users.
Returns
Please contact the Customer Support Department to obtain a Return Merchandise Authorization (RMA) number, before shipping the product back to Astro Flight. Returns will not be accepted without a valid RMA number. For faster service, please have the following information on hand when calling or emailing for an RMA number: customer name, invoice number and reason for return. Shipping charges on returned items are the customer's responsibility. Products should be returned with shipping charges prepaid, along with proof of purchase, a description of the problem and the issued RMA number. All returned products are subject to a 15% restocking fee.
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